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硬度計(jì)的正確使用方法

發(fā)布時(shí)間:2022-06-14 09:11:02人氣:
首先要看說(shuō)明書(shū),每種硬度計(jì)說(shuō)明書(shū)都會(huì)講的比較詳細(xì)。


對(duì)于沒(méi)接觸過(guò)某款的硬度計(jì),一定要先看下說(shuō)明書(shū),了解各硬度計(jì)的部件及位置,這樣才能便于接下來(lái)的使用。

接下來(lái)講下常用硬度計(jì)怎么使用的
1、洛氏硬度計(jì)
洛氏硬度計(jì)是深度原理,加載卸載后,直接顯示硬度值。
使用方法:壓頭和樣品接觸,加載初試驗(yàn)力和主試驗(yàn)力,卸載試驗(yàn)力,讀取硬度值。
這其中有指針式洛氏、數(shù)顯式洛氏、自動(dòng)洛氏等小分類,操作有有點(diǎn)區(qū)別,但大同小異

2、維氏硬度計(jì)
維氏硬度計(jì),是用不同的力值配合136°正四棱錐金剛石壓頭,打出一個(gè)菱形,測(cè)量菱形對(duì)角線長(zhǎng)度,得出硬度值。
其中有單機(jī)和配電腦軟件測(cè)量等,操作會(huì)有所不同,但操作原理基本相同。

3、布氏硬度計(jì)
布氏硬度計(jì),是用不同的力值配合不同的鋼球壓頭,打出一個(gè)圓,測(cè)量圓的直徑,得出硬度值。
其中有砝碼式、電子式、傳感器加載,和加配斯安娜哦軟件測(cè)量等,操作會(huì)有所不同,但操作原理基本相同。


以上就是常用的三種硬度計(jì)的操作方法,后期會(huì)持續(xù)更新其他硬度計(jì)怎么使用的步驟。




下面是:如何選擇合適的洛氏硬度計(jì)


目前市面上有很多公司銷售洛氏硬度計(jì),那么我們改如何選擇合適的設(shè)備呢?或者說(shuō)那么多型號(hào)該如何選擇呢?

這個(gè)問(wèn)題,對(duì)于采購(gòu)方很是煩惱,因?yàn)樾吞?hào)太多,價(jià)格不等,不知道該怎樣選擇?

下面就簡(jiǎn)單說(shuō)下,讓您選出合適的洛氏硬度計(jì)。
 

洛氏硬度計(jì),是硬度檢測(cè)中,應(yīng)用最廣泛的一種。

由于其操作簡(jiǎn)單、測(cè)試速度快、對(duì)工件要求低、對(duì)操作人員要求低等特點(diǎn),被廣大熱處理工廠、車間、高校、科研所、航空航天等應(yīng)用。


1、洛氏硬度計(jì)原理

洛氏硬度計(jì)是深度法原理;

      咱們就用最簡(jiǎn)單的話來(lái)說(shuō),詳細(xì)介紹請(qǐng)參考文獻(xiàn)。

      用不同的力值對(duì)應(yīng)不同的壓頭,打出壓痕,直接讀出硬度值。


2、洛氏硬度計(jì)分類

按標(biāo)尺分類:

  1. 普通洛氏硬度計(jì),測(cè)試HRA、HRB、HRC等共15種標(biāo)尺;

  2. 表面洛氏硬度計(jì),測(cè)試HR15N、HR30、HR45N、HR15T等共15種標(biāo)尺;

  3. 塑料洛氏硬度計(jì),測(cè)試HRE、HRL、HRM、HRR等塑料標(biāo)尺;

  4. 全洛氏硬度計(jì),測(cè)試所有洛氏(普洛、表洛、塑料),共30種洛氏標(biāo)尺;

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按機(jī)器分類:

  1. 臺(tái)式洛氏硬度計(jì);

  2. 便攜式洛氏硬度計(jì);

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按顯示分類:

  1. 指針式(表盤(pán)讀數(shù)),手動(dòng)加載、手動(dòng)卸載、表盤(pán)讀數(shù);

  2. 數(shù)顯式(液晶屏或觸摸屏),自動(dòng)加載、自動(dòng)卸載、自動(dòng)顯示硬度值;


按加力機(jī)構(gòu)分類:

  1. 砝碼加載;

  2. 閉環(huán)傳感器加載;

按國(guó)別分類:

  1. 國(guó)產(chǎn)洛氏硬度計(jì);

  2. 進(jìn)口洛氏硬度計(jì);

按機(jī)器結(jié)構(gòu)分類:

  1. 絲杠上升;

  2. 機(jī)頭移動(dòng);


 

按自動(dòng)化程度分類:

  1. 手動(dòng)洛氏硬度計(jì):初始試驗(yàn)力手動(dòng)加載;主試驗(yàn)力手動(dòng)加載、手動(dòng)卸載;

  2. 操作步驟:壓頭和樣品接觸,大指針轉(zhuǎn)三圈,手動(dòng)扳下加力手柄加載,在手推下手柄卸載,看指針讀數(shù),分辨率0.5HR;



2.電動(dòng)洛氏硬度計(jì):初始試驗(yàn)力手動(dòng)加載;主試驗(yàn)力自動(dòng)加載、自動(dòng)保荷、自動(dòng)卸載(需要按下“加載鍵”;飽和時(shí)間可調(diào));

操作步驟:壓頭和樣品接觸,大指針轉(zhuǎn)三圈,按下“加載鍵”,自動(dòng)加載、自動(dòng)保荷、自動(dòng)卸載,看指針讀數(shù),分辨率0.1HR;


3.數(shù)顯洛氏硬度計(jì):分兩種

初始試驗(yàn)力手動(dòng)加載;主試驗(yàn)力自動(dòng)加載、自動(dòng)保荷、自動(dòng)卸載;

操作步驟:壓頭和樣品接觸,光標(biāo)到“OK”處,自動(dòng)加載、自動(dòng)保荷、自動(dòng)卸載,自動(dòng)顯示硬度值,分辨率0.1HR;
 

初始試驗(yàn)力自動(dòng)加載;主試驗(yàn)力自動(dòng)加載、自動(dòng)保荷、自動(dòng)卸載;

操作步驟:壓頭和樣品間距0.5mm是,按下“加載鍵”,壓頭自動(dòng)下降,自動(dòng)加載、自動(dòng)保荷、自動(dòng)卸載,壓頭自動(dòng)提升,自動(dòng)顯示硬度值,分辨率0.1HR;


4.全自動(dòng)數(shù)顯洛氏硬度計(jì)(可參考:全自動(dòng)洛氏硬度計(jì)-一句話了解)

特點(diǎn):自動(dòng)升降絲杠、自動(dòng)選擇試驗(yàn)力、自動(dòng)加載初試驗(yàn)力、自動(dòng)加載主試驗(yàn)力,自動(dòng)卸載、自動(dòng)顯示硬度計(jì)

操作步驟:

一鍵式操作:按啟動(dòng)鍵,工作臺(tái)自動(dòng)上升,樣品觸碰到壓頭后自動(dòng)加載,自動(dòng)卸載,自動(dòng)顯示硬度值。

(工作臺(tái)自動(dòng)升降(沒(méi)有高度限制),無(wú)需人工轉(zhuǎn)動(dòng)絲桿旋輪。)


5.快速測(cè)量洛氏硬度計(jì)

特點(diǎn):4秒顯示硬度值;對(duì)工件表面要求低,不用去氧化皮即可測(cè)量;帶夾緊裝置,不用輔助支撐,可自動(dòng)夾緊長(zhǎng)軸工件;

 


按定制分類:

  1. 標(biāo)準(zhǔn)機(jī);定制機(jī);

 

凸鼻子洛氏硬度計(jì):

特點(diǎn):獨(dú)特的“凸鼻子”結(jié)構(gòu)壓頭,可以測(cè)試普通硬度計(jì)無(wú)法測(cè)到的表面,如環(huán)狀、管狀、框類零件內(nèi)表面,凸臺(tái)類零件底臺(tái)等




洛氏硬度標(biāo)尺、壓頭、試驗(yàn)力、材料的選擇

圖片
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洛氏硬度計(jì)使用方法

圖片

洛氏硬度誤差范圍

圖片

最小試樣厚度

圖片



通過(guò)以上簡(jiǎn)單的知識(shí)點(diǎn)梳理,希望您能洛氏硬度計(jì)有個(gè)大概的了解,進(jìn)而選擇適合您的設(shè)備。

      洛氏硬度計(jì)根據(jù)配置不同、功能不同,價(jià)格也會(huì)不同。

     

1、如果,您想選擇最便宜的,那您就選擇:

指針式,手動(dòng)加載的,皮實(shí)耐用,如HR-150A;
 

2、如果,您想選擇性價(jià)比高的設(shè)備,那您就選擇:

數(shù)顯的WHR-150;
 

3、如果,您想要精度高的設(shè)備,那您就選擇:WHR-60D,軍工品質(zhì)
 

4、如果,您自動(dòng)化程度高的,那您就選擇:

全自動(dòng)洛氏硬度計(jì)
 

5、如果,您一天測(cè)很多工件,全檢,要求測(cè)量速度快,那您就選擇:

快洛氏硬度計(jì)
 

6、如果,你要測(cè)比較薄的件,那您就選擇:

表面洛氏硬度計(jì)
 

7、如果,您要測(cè)工程塑料、亞克力等,您就選擇:

塑料洛氏硬度計(jì)
 

8、如果,您要測(cè)環(huán)狀、管狀、框類零件內(nèi)表面,凸臺(tái)類零件底臺(tái)等,您就選擇:

凸鼻子洛氏硬度計(jì)
 

9、如果,您要測(cè)臺(tái)式機(jī)方便測(cè)試的大件、重件,您就選擇:

便攜式洛氏硬度計(jì)

 

 

如果您不知道怎么選擇,您聯(lián)系我們,給您推薦適合您的機(jī)器。



First of all, look at the manual, each hardness tester manual will be more detailed.  

For a hardness tester that has not been exposed to a certain type, you must first read the manual to understand the components and positions of the hardness tester, so as to facilitate the next use.  

 

Next, how to use the hardness tester  

1, Rockwell hardness tester  

Rockwell hardness tester is the principle of depth, after loading and unloading, directly display hardness value.  

Usage: indenter and sample contact, loading primary test force and main test force, unloading test force, read hardness value.  

There are pointer Rockwell, digital explicit Rockwell, automatic rockwell and other sub-classification, the operation is a little different, but almost the same  

 

2. Vickers Hardness tester  

Vickers hardness tester, is to use different force value with 136° square pyramid diamond indenter, hit a diamond, measure the length of the diagonal of the diamond, get the hardness value.  

There are single machine and computer software measurement, the operation will be different, but the operation principle is basically the same.  

 

3. Brinell Hardness tester  

Brinell hardness tester, is to use different force value with different steel ball indenter, hit a circle, measure the diameter of the circle, obtain the hardness value.  

There are weight type, electronic type, sensor loading, and add sianna oh software measurement, the operation will be different, but the operation principle is basically the same.  

 

The above are the commonly used operation methods of three kinds of hardness tester, and the steps of how to use other hardness tester will be continuously updated in the later period.  

 

Below is: How to choose the right Rockwell hardness tester  

 

There are many companies selling Rockwell hardness tester on the market at present, so how do we choose the right equipment?  Or how to choose from so many models?  

 

This problem is very annoying to the purchaser, because there are too many models and prices vary, so I don't know how to choose.  

 

The following is a brief description, so that you choose the right Rockwell hardness tester.  

 

Rockwell hardness tester is the most widely used in hardness testing.  

 

Because of its simple operation, fast testing speed, low requirements for workpiece, low requirements for operators, it is widely used in heat treatment factories, workshops, universities, scientific research institutes, aerospace and other applications.  

 

1, Rockwell hardness tester principle  

 

Rockwell hardness tester is the principle of depth method;  

 

Let's use the simplest words, detailed introduction please refer to the literature.  

 

With different force value corresponding to different head, hit indentation, directly read hardness value.  

 

2, Rockwell hardness tester classification  

 

Classification by scale:  

 

Ordinary Rockwell hardness tester, test HRA, HRB, HRC, a total of 15 scales;  

 

Surface Rockwell hardness tester, test HR15N, HR30, HR45N, HR15T, a total of 15 scales;  

 

Plastic Rockwell hardness tester, testing HRE, HRL, HRM, HRR and other plastic scales;  

 

Full Rockwell hardness tester, test all Rockwell (prologor, Table, plastic), a total of 30 rockwell scales;  

 

By machine:  

 

Desktop Rockwell hardness tester;  

 

Portable Rockwell hardness tester;  

 

 

By display:  

 

Pointer type (dial reading), manual loading, manual unloading, dial reading;  

 

Digital display (LCD or touch screen), automatic loading, automatic unloading, automatic display hardness value;  

 

According to afterburner mechanism:  

 

Weight loading;  

 

Closed-loop sensor loading;  

 

By country:  

 

Rockwell hardness tester;  

 

Rockwell hardness tester;  

 

Classification by machine structure:  

 

Screw up;  

 

Nose movement;  

 

By degree of automation:  

 

Manual Rockwell hardness tester: manual loading of initial test force;  Manual loading and unloading of main test force;  

 

Operation steps: The indenter is in contact with the sample, turn the big pointer three times, manually pull down the afterloading handle, push down the handle to unload, see the pointer reading, the resolution is 0.5hr;  


2. Electric Rockwell Hardness tester: manual loading of initial test force;  Main test force automatic loading, automatic protection, automatic unloading (need to press the "load key";  Adjustable saturation time);  

 

Operation steps: The pressure head and the sample contact, turn the big pointer three times, press the "load key", automatic loading, automatic protection, automatic unloading, see the pointer reading, resolution 0.1hr;  

 

 

3 digital Rockwell hardness tester: divided into two kinds  

 

Manual loading of initial test force;  Automatic loading, automatic protection, automatic unloading of the main test force;  

 

Operation steps: Press head and sample contact, cursor to "OK", automatic loading, automatic protection, automatic unloading, automatic display hardness value, resolution 0.1hr;  

 

Automatic loading of initial test force;  Automatic loading, automatic protection, automatic unloading of the main test force;  

 

Operation steps: If the distance between the indenter and the sample is 0.5mm, press the "load key", the indenter automatically drops, automatically loads, automatically protects, automatically offloads, automatically lifts the indenter, automatically displays the hardness value, the resolution is 0.1hr;  

 

4. Automatic Digital Rockwell Hardness tester (can refer to: automatic Rockwell hardness tester - one sentence understanding)  

 

Features: automatic lifting screw, automatic selection of test force, automatic loading of primary test force, automatic loading of main test force, automatic unloading, automatic display hardness tester  

 

Operation steps:  

 

One-key operation: press the start button, the worktable will rise automatically, the sample will load and unload automatically after touching the indenter, and the hardness value will be displayed automatically.  

 

(The worktable rises and falls automatically (no height limit), without manual rotation of screw wheel.)  

 

5. Fast measurement of Rockwell hardness tester  

 

Features: 4 seconds display hardness value;  The workpiece surface requirements are low, do not need to scale can be measured;  With clamping device, without auxiliary support, can automatically clamp the long shaft workpiece;  

 

By custom classification:  

 

Standard machine;  Custom machine;  

 

Convex nose Rockwell Hardness tester:  

 

Features: the unique "convex nose" structure indenter can test the surface that ordinary hardness tester cannot measure, such as the inner surface of annular, tubular and frame parts, the bottom of convex parts, etc  

 

Rockwell hardness scale, indenter, test force, material selection  

 

Rockwell hardness tester method of use  

 

Rockwell hardness error range  

 

Minimum sample thickness  

 

Through the above simple knowledge points combing, I hope you can have a general understanding of rockwell hardness tester, and then choose the equipment suitable for you.  

 

Rockwell hardness tester according to the configuration of different, different functions, the price will be different.  

 

 

1, If you want to choose the cheapest, then you choose:  

 

Pointer type, manual loading, durable leather, such as HR-150A;  

 

 

2, if you want to choose cost-effective equipment, then you choose:  

 

Digital display WHR-150;  

 

 

3, if you want high precision equipment, then you choose: WHR-60D, military quality  

 

 

4, if you have a high degree of automation, then you choose:  

 

Automatic Rockwell hardness tester  

 

 

5, if you test a lot of workpiece a day, full inspection, measurement speed, then you choose:  

 

Fast Rockwell hardness tester  

 

 

6, if you want to measure a thin piece, then you choose:  

 

Surface Rockwell hardness tester  

 

 

7, if you want to test engineering plastics, acrylic, etc., you choose:  

 

Rockwell hardness tester for plastics  

 

8, if you want to measure the inner surface of annular, tubular, frame parts, the bottom of convex parts, etc., you choose:  

 

Convex nose Rockwell hardness tester  

 

9, if you want to test the desktop convenient test of large, heavy parts, you choose:  

 

Portable Rockwell hardness tester  

 

 

If you do not know how to choose, you contact us to recommend the right machine for you. 


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