目前,制造企業(yè)的質(zhì)量檢測(cè)主要依靠人工測(cè)量。 在人工測(cè)量中,一般使用千分尺、游標(biāo)卡尺等檢測(cè)工具,對(duì)檢測(cè)人員的經(jīng)驗(yàn)和學(xué)歷要求也很高。 由于卡尺和測(cè)量人員的原因,在測(cè)量過程中經(jīng)常會(huì)出現(xiàn)錯(cuò)誤和錯(cuò)誤。 還經(jīng)常需要培訓(xùn)檢查員,這既費(fèi)時(shí)又費(fèi)力。
一鍵式自動(dòng)影像測(cè)量儀應(yīng)具備以下要求
1.滿足測(cè)量空間要求
影像測(cè)量儀首先要能滿足測(cè)量空間的要求,是否能與工件的尺寸相匹配。 因此,首先要根據(jù)測(cè)量產(chǎn)品的尺寸范圍確定所需測(cè)量設(shè)備的測(cè)量行程。 如果選擇的行程太小,則無法滿足測(cè)量空間的要求。 如果選擇的筆畫太大,成本會(huì)很高,會(huì)浪費(fèi)成本。
2.滿足測(cè)量精度要求
影像測(cè)量儀的精度是其關(guān)鍵指標(biāo),是保證測(cè)量精度的保證之一。 精度標(biāo)準(zhǔn)的選擇應(yīng)參照出廠要求的被測(cè)產(chǎn)品精度。 在質(zhì)量控制要求較高的情況下,需要選擇精度等級(jí)較高的測(cè)量儀器,以保證測(cè)量的可靠性和準(zhǔn)確性。 對(duì)于一般測(cè)量,標(biāo)準(zhǔn)可以適當(dāng)放寬。
3.滿足可靠性要求
影像測(cè)量儀是質(zhì)量的把關(guān)者,因此儀器的穩(wěn)定性非常重要。 一定要選擇大品牌,選擇使用穩(wěn)定可靠配件的測(cè)量設(shè)備,如:CCD、光源、電機(jī)、光柵尺等。穩(wěn)定可靠的核心部件,經(jīng)過精密組裝、調(diào)整和測(cè)試, 能滿足精度要求,實(shí)現(xiàn)可靠運(yùn)行。
4.滿足易用性要求
圖像測(cè)量是質(zhì)量測(cè)量中常用的測(cè)量儀器,其易用性和便利性影響著客戶的體驗(yàn)和測(cè)量效率。
5、良好的售后服務(wù)
影像測(cè)量儀的性價(jià)比是客戶必須考慮的,但必須從儀器的配置、精度、穩(wěn)定性、價(jià)格、售后服務(wù)或維修方便性等方面綜合考慮。 廉價(jià)儀器可能精度差、穩(wěn)定性差、無售后保障、使用壽命短; 進(jìn)口測(cè)量儀器性能相對(duì)穩(wěn)定,使用壽命長,但維修成本較高,維修時(shí)間較長。 找英斯特力,儀器售后有保障。
1.產(chǎn)品測(cè)量范圍廣:所有放置在工作臺(tái)面上的產(chǎn)品均可測(cè)量
2. 利用光學(xué)原理獲得多個(gè)邊緣點(diǎn)
3、將得到的無數(shù)邊緣點(diǎn)通過模糊算法通過科學(xué)的計(jì)算方法擬合成規(guī)則的線和圓,使軟件繪制位置更加準(zhǔn)確。 做邊緣檢測(cè)
4、測(cè)量數(shù)據(jù)可直接無縫連接到Excel表格,可直接輸出到Excel任意位置(數(shù)據(jù)輸出格式可根據(jù)客戶需求定制)
5、可實(shí)現(xiàn)批量檢測(cè),省時(shí)省力;
6、消除人為誤差:不同的人,不同的測(cè)量工具,測(cè)量出的尺寸結(jié)果不同。 一鍵測(cè)量儀一鍵整體成像,基本沒有人為誤差;
一鍵式影像測(cè)量儀的優(yōu)勢(shì)
1、準(zhǔn)確度:測(cè)試準(zhǔn)確,重復(fù)性高
2.快速:快速掌握即時(shí)測(cè)量
3.穩(wěn)定:穩(wěn)定持久如新
4.簡單:操作簡單,界面簡單
應(yīng)用領(lǐng)域:影像測(cè)量儀廣泛應(yīng)用于模切行業(yè)、精密五金行業(yè)、精密塑膠行業(yè)、無線充電精密線圈行業(yè)、FPC/PCB線路板行業(yè)、陶瓷結(jié)構(gòu)件等行業(yè)。
結(jié)束:一鍵式影像測(cè)量儀是一種新型影像測(cè)量技術(shù)。 通過高精度雙遠(yuǎn)心鏡頭,將產(chǎn)品輪廓圖像傳輸?shù)綌?shù)百萬像素甚至2900萬高分辨率CCD相機(jī)進(jìn)行數(shù)字處理,再通過強(qiáng)大計(jì)算能力的高精度軟件進(jìn)行精確測(cè)量 ,數(shù)據(jù)判斷和輸出。 100種尺寸只需1秒即可測(cè)試,效率是傳統(tǒng)成像儀的10倍,可有效節(jié)省人工成本,提高測(cè)試效率。
At present, the quality inspection of manufacturing enterprises mainly depends on manual measurement. In manual measurement, micrometer, vernier caliper and other detection tools are generally used, and the experience and education requirements of detection personnel are also very high. Errors and errors often occur in the measurement process because of the calipers and the surveyor. It is also often necessary to train inspectors, which is time-consuming and laborious.
The one-button automatic image measuring instrument shall have the following requirements
1. Meet the measurement space requirements
The image measuring instrument must first meet the requirements of the measurement space, whether it can match the size of the workpiece. Therefore, the first step is to determine the measuring stroke of the required measuring equipment according to the size range of the measuring product. If the stroke selected is too small, the measurement space requirements will not be met. If you choose a stroke that's too big, it's expensive, it's a waste of money.
2. Meet the requirements of measuring accuracy
The precision of image measuring instrument is the key index and one of the guarantees of measuring precision. The selection of precision standard shall refer to the precision of the product under test as required by the factory. In the case of high quality control requirements, it is necessary to choose a high precision measurement instrument to ensure the reliability and accuracy of measurement. For general measurements, the standard may be relaxed.
3. Reliability requirements are met
Image measuring instrument is the quality control, so the stability of the instrument is very important. Be sure to choose a large brand, choose the use of stable and reliable accessories of measuring equipment, such as: CCD, light source, motor, grating ruler, etc.. Stable and reliable core components, after precision assembly, adjustment and testing, can meet the accuracy requirements, to achieve reliable operation.
4. Meet ease-of-use requirements
Image measurement is a common measurement instrument in quality measurement. Its ease of use and convenience affect customer experience and measurement efficiency.
5. Good after-sales service
The cost performance of image measuring instrument must be considered by customers, but it must be considered comprehensively from the configuration, precision, stability, price, after-sales service or maintenance convenience of the instrument. Cheap equipment may have poor accuracy, poor stability, no after-sales protection, short service life; The imported measuring instrument has relatively stable performance and long service life, but the maintenance cost is high and the maintenance time is long. Find inst force, the instrument is guaranteed after sale.
1. Wide measuring range of products: all products placed on the table can be measured
2. Obtain multiple edge points by using optical principles
3. The obtained numerous edge points are fitted with regular lines and circles by fuzzy algorithm and scientific calculation method, so that the software can draw positions more accurately. Do edge detection
4, The measurement data can be directly connected to the Excel table seamlessly, can be directly output to Excel anywhere (data output format can be customized according to customer needs)
5, can realize batch detection, save time and effort;
6, eliminate human error: different people, different measuring tools, measured size results are different. One-key measuring instrument one-key overall imaging, basically no human error;
Advantages of one-button image measuring instrument
1, accuracy: accurate test, high repeatability
2. Fast: Quickly master real-time measurement
3. Stability: Stability lasts as long as new
4. Simple: Simple operation, simple interface
Application: Image measuring instrument is widely used in die cutting industry, precision hardware industry, precision plastic industry, wireless charging precision coil industry, FPC/PCB circuit board industry, ceramic structural parts and other industries.
End: One-button image measuring instrument is a new image measuring technology. Through the high-precision dual telecentric lens, the product contour image is transmitted to millions of pixels or even 29 million high resolution CCD camera for digital processing, and then through the high-precision software with powerful computing power for accurate measurement, data judgment and output. 100 sizes can be tested in only 1 second, the efficiency is 10 times that of the traditional imager, which can effectively save labor costs and improve the test efficiency.